Texas Instruments Car Amplifier TAP6203A1 User Manual

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User’s Guide  
July 2002  
Mixed-Signal Products  
SLOU123A  
 
EVM IMPORTANT NOTICE  
Texas Instruments (TI) provides the enclosed product(s) under the following conditions:  
This evaluation kit being sold by TI is intended for use for ENGINEERING DEVELOPMENT OR EVALUATION  
PURPOSES ONLY and is not considered by TI to be fit for commercial use. As such, the goods being provided  
may not be complete in terms of required design-, marketing-, and/or manufacturing-related protective  
considerations, including product safety measures typically found in the end product incorporating the goods.  
As a prototype, this product does not fall within the scope of the European Union directive on electromagnetic  
compatibility and therefore may not meet the technical requirements of the directive.  
Should this evaluation kit not meet the specifications indicated in the EVM Users Guide, the kit may be returned  
within 30 days from the date of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE  
WARRANTY MADE BY SELLER TO BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED,  
IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY  
PARTICULAR PURPOSE.  
The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user  
indemnifies TI from all claims arising from the handling or use of the goods. Please be aware that the products  
received may not be regulatory compliant or agency certified (FCC, UL, CE, etc.). Due to the open construction  
of the product, it is the users responsibility to take any and all appropriate precautions with regard to electrostatic  
discharge.  
EXCEPT TO THE EXTENT OF THE INDEMNITY SET FORTH ABOVE, NEITHER PARTY SHALL BE LIABLE  
TO THE OTHER FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.  
TI currently deals with a variety of customers for products, and therefore our arrangement with the user is not  
exclusive.  
TI assumes no liability for applications assistance, customer product design, software performance, or  
infringement of patents or services described herein.  
Please read the EVM Users Guide and, specifically, the EVM Warnings and Restrictions notice in the EVM  
Users Guide prior to handling the product. This notice contains important safety information about temperatures  
and voltages. For further safety concerns, please contact the TI application engineer.  
Persons handling the product must have electronics training and observe good laboratory practice standards.  
No license is granted under any patent right or other intellectual property right of TI covering or relating to any  
machine, process, or combination in which such TI products or services might be or are used.  
Mailing Address:  
Texas Instruments  
Post Office Box 655303  
Dallas, Texas 75265  
Copyright 2002, Texas Instruments Incorporated  
 
EVM WARNINGS AND RESTRICTIONS  
It is important to operate this EVM within the supply voltage range of 2.5 V to 5.5 V.  
Exceeding the specified input range may cause unexpected operation and/or irreversible  
damage to the EVM. If there are questions concerning the input range, please contact a TI  
field representative prior to connecting the input power.  
Applying loads outside of the specified output range may result in unintended operation and/or  
possible permanent damage to the EVM. Please consult the EVM Users Guide prior to  
connecting any load to the EVM output. If there is uncertainty as to the load specification,  
please contact a TI field representative.  
During normal operation, some circuit components may have case temperatures greater than  
85°C. The EVM is designed to operate properly with certain components above 85°C as long  
as the input and output ranges are maintained. These components include but are not limited  
to linear regulators, switching transistors, pass transistors, and current sense resistors. These  
types of devices can be identified using the EVM schematic located in the EVM Users Guide.  
When placing measurement probes near these devices during operation, please be aware  
that these devices may be very warm to the touch.  
Mailing Address:  
Texas Instruments  
Post Office Box 655303  
Dallas, Texas 75265  
Copyright 2002, Texas Instruments Incorporated  
 
Preface  
Read This First  
Information About Cautions and Warnings  
This book may contain cautions and warnings.  
This is an example of a caution statement.  
A caution statement describes a situation that could potentially  
damage your software or equipment.  
This is an example of a warning statement.  
A warning statement describes a situation that could potentially  
cause harm to you.  
The information in a caution or a warning is provided for your protection.  
Please read each caution and warning carefully.  
Related Documentation From Texas Instruments  
J
J
TI Plug-N-Play Audio Amplifier Evaluation Platform (literature  
number SLOU011) provides detailed information on the evaluation  
platform and its use with TI audio evaluation modules.  
TPA6203A1 1.25-W Mono Fully Differential Audio Power  
Amplifier (literature number SLOS364) This is the data sheet for  
the TPA6203A1 audio amplifier integrated circuit.  
iii  
 
FCC Warning  
FCC Warning  
This equipment is intended for use in a laboratory test environment only. It  
generates, uses, and can radiate radio frequency energy and has not been  
tested for compliance with the limits of computing devices pursuant to subpart  
J of part 15 of FCC rules, which are designed to provide reasonable protection  
against radio frequency interference. Operation of this equipment in other  
environments may cause interference with radio communications, in which  
case the user at his own expense will be required to take whatever measures  
may be required to correct this interference.  
iv  
 
Contents  
1
2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1  
1.1  
1.2  
1.3  
Feature Highlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2  
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3  
TPA6203A1 EVM Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4  
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1  
2.1  
2.2  
2.3  
2.4  
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2  
Quick Start List for Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3  
Quick Start List for Stand-Alone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4  
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6  
2.4.1 TPA6203A1 EVM Connected for Stereo BTL Output . . . . . . . . . . . . . . . . . . . . . 2-6  
2.4.2 TPA6203A1 EVM Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7  
2.4.3 TPA6203A1 Audio Power Amplifier Evaluation Module Parts List . . . . . . . . . . 2-7  
2.4.4 TPA6203A1 EVM PCB Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8  
Figures  
11  
21  
22  
23  
24  
25  
26  
The TI TPA6203A1 Audio Amplifier Evaluation Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3  
Quick Start Platform Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2  
Quick Start Module Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4  
TPA6203A1 EVM Connected for Stereo BTL Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6  
TPA6203A1 EVM Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7  
TPA6203A1 EVM Top Layer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8  
TPA6203A1 EVM Bottom Layer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9  
Tables  
21  
22  
23  
Typical TI Plug-N-Play Platform Jumper and Switch Settings for the TPA6203A1 EVM . 2-1  
Platform Jumper and Switch Settings for the TPA6203A1 EVM . . . . . . . . . . . . . . . . . . . . . . 2-3  
TPA6203A1 EVM Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7  
v
 
vi  
 
Chapter 1  
Introduction  
This chapter provides an overview of the Texas Instruments (TI) TPA6203A1  
MicroStar Junior BGA audio amplifier evaluation module (SLOP369). It  
includes a list of EVM features, a brief illustrated description of the module, and  
a list of EVM specifications.  
Topic  
Page  
1.1 Feature Highlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2  
1.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3  
1.3 TPA6203A1 EVM Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4  
1-1  
 
Feature Highlights  
1.1 Feature Highlights  
The TI TPA6203A1 audio amplifier evaluation module and the TI plug-n-play  
audio amplifier evaluation platform include the following features:  
- TPA6203A1 Low-Voltage Audio Power Amplifier Evaluation Module  
J
J
J
J
J
J
J
J
2 mm x 2 mm MicroStar Junior BGA  
Fully differential amplifier  
Single channel, bridge-tied load (BTL)  
2.5-V and 5.5-V operation  
1.25-W output power into 8 at 5 V, BTL  
Internal depop and quick start-up circuitry  
Internal thermal and short-circuit protection  
Module gain is set at 5 V/V  
- Quick and Easy Configuration With the TI Plug-n-Play Audio Amplifier  
Evaluation Platform  
J
Evaluation module is designed to simply plug into the platform,  
automatically making all signal, control, and power connections.  
J
J
J
J
Platform provides flexible power options.  
Jumpers on the platform select power and module control options.  
Switches on the platform route signals.  
Platform provides quick and easy audio input and output connections.  
- Platform Power Options  
J
J
J
J
J
Onboard 9-V battery  
External 5-V15-V (V ) supply inputs  
CC  
External regulated V  
supply input  
DD  
Socket for onboard 5-V/3.3-V V  
voltage regulator EVM  
DD  
Onboard overvoltage and reverse polarity power protection  
- Platform Audio Input and Output Connections  
J
J
J
J
J
Left and right RCA phono jack inputs  
Miniature stereo phone jack input  
Left and right RCA phono jack outputs  
Left and right compression speaker terminal outputs  
Miniature stereo headphone jack output  
1-2  
 
Description  
1.2 Description  
The TPA6203A1 audio power amplifier evaluation module is a complete,  
low-power single-channel audio power amplifier. It consists of the TI  
TPA6203A1 1.25-W low-voltage audio power amplifier IC in a very small  
MicroStar Junior BGA package, along with a small number of other parts  
mounted on a circuit board that is approximately one and a quarter inches  
square (see Figure 11).  
Figure 11. The TI TPA6203A1 Audio Amplifier Evaluation Module  
Due to the very small size of the MicroStar Junior BGA IC package, the standard part number  
TPA6203A1 is replaced with the code AADI.  
Single in-line header pins are mounted to the underside of the module circuit  
board. These pins allow the EVM to be plugged into the TI plug-n-play audio  
amplifier evaluation platform or to be wired directly into existing circuits and  
equipment when used stand-alone.  
The platform, which has room for a pair of TPA6203A1 evaluation modules,  
is a convenient vehicle for demonstrating TIs audio power amplifier and  
Introduction  
1-3  
 
TPA6203A1 EVM Specifications  
related evaluation modules. The EVMs simply plug into the platform, which  
automatically provides power to the modules, interconnects them correctly,  
and connects them to a versatile array of standard audio input and output jacks  
and connectors. Easy-to-use configuration controls allow the platform and  
EVMs to quickly model many possible end-equipment configurations.  
There is nothing to build, nothing to solder, and nothing but the speakers  
included with the platform to hook up.  
1.3 TPA6203A1 EVM Specifications  
Supply voltage range, V  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 V to 5.5 V  
DD  
Power supply current rating required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450 mA  
Continuous output power, P : 8-BTL, V = 5 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.25 W  
O
DD  
Audio input voltage, V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 V to V , max  
I
DD  
Minimum load impedance, Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Ω  
L
1-4  
 
Chapter 2  
Operation  
Follow the steps in this chapter to prepare the TPA6203A1 audio amplifier  
EVM for use. Using the TPA6203A1 EVM with the TI plug-n-play audio  
amplifier evaluation platform is a quick and easy way to connect power, signal  
and control inputs, and signal outputs to the EVM, using standard connectors.  
However, the audio amplifier evaluation module can be used stand-alone by  
making connections directly to the module pins, and it can be wired directly into  
existing circuits or equipment.  
The platform switch and jumper settings shown in Table 21 are typical for the  
TPA6203A1 EVM. They cause the TPA6203A1 amplifier IC on the EVM to shut  
down when a plug is inserted into platform headphone jack J10.  
Table 21. Typical TI Plug-N-Play Platform Jumper and Switch Settings for the  
TPA6203A1 EVM  
EVM  
JP6  
JP7  
JP8  
S2  
S3  
TPA6203A1  
Mute  
X
Lo  
See Note 2  
X
Notes: 1) X = Dont care  
2) Set S2 to ON when signal conditioning board is installed in U1; set S2 to OFF when  
no signal conditioning board is installed.  
Topic  
Page  
2.1 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
2.2 Quick Start List for Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
2.3 Quick Start List for Stand-Alone . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
2.4 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26  
2-1  
 
Precautions  
2.1 Precautions  
Power Supply Input Polarity and Maximum Voltage  
Always ensure that the polarity and voltage of the external power  
connected to V  
power input connector J1, J2, and/or V  
power  
CC  
DD  
input connector J6 are correct. Overvoltage or reverse-polarity  
power applied to these terminals can open onboard soldered-in  
fuses and cause other damage to the platform, installed evaluation  
modules, and/or the power source.  
Inserting or Removing EVM Boards  
Do not insert or remove EVM boards with power applieddamage  
to the EVM board, the platform, or both may result.  
Figure 21. Quick Start Platform Map  
6b  
1
10  
6b  
6b  
ICC  
JP4  
C1+  
F1  
VR1  
6a  
DC  
Power  
In/Out  
6b  
Power  
Input  
R2  
R1  
Audio  
Power  
Amps  
Signal Conditioning  
8
9
Audio  
Input  
Speaker  
Output  
5
Mode  
Mute  
4
Polarity  
Lo  
****CAUTION****  
Do not insert or remove  
EVM boards with power  
applied  
Hi  
Stereo  
Headphone  
Output  
Plug-N-Play Audio Amplifier  
Evaluation Platform  
SLOP097 Rev. C.1  
R3  
R4  
HP Out  
9
R5  
3
2
2-2  
 
Quick Start List for Platform  
2.2 Quick Start List for Platform  
Follow these steps when using the TPA6203A1 EVM with the TI plug-n-play  
audio amplifier evaluation platform (see the platform users guide, SLOU011,  
for additional details). Numbered callouts for selected steps are shown in  
Figure 21.  
- Platform preparations  
1) Ensure that all external power sources are set to off and that the platform  
power switch S1 is set to off.  
2) Install a TPA6203A1 module in platform sockets U3 and U4 for stereo  
operation (or a module in either U3 or U4 for single channel operation),  
taking care to align the module pins correctly.  
3) Use switch S2 to select or bypass the signal conditioning EVM (U1).  
4) Set control signal polarity jumper JP8 to Lo.  
5) Set jumper JP6 to select the mute control input (which causes the  
TPA6203A1 to shut down if a plug is inserted into platform headphone jack  
J10).  
Table 22. Platform Jumper and Switch Settings for the TPA6203A1 EVM  
EVM  
JP6  
JP7  
JP8  
S2  
S3  
TPA6203A1  
Mute  
X
Lo  
See Note 2  
X
Notes: 1) X = Dont care  
2) Set S2 to ON when signal conditioning board is installed in U1; set S2 to OFF when  
no signal conditioning board is installed.  
- Power supply  
6) Select and connect the power supply:  
a) Connect an external regulated power supply set to a voltage between  
2.5 V and 5.5 V to platform V  
to observe marked polarity,  
or  
power input connector J6, taking care  
DD  
b) Install a voltage regulator EVM (SLVP097 or equivalent.) in platform  
socket U6. Install a 9-V battery in B1 or connect a 7 V12 V power  
source to a platform V  
ate power input (see platform users guide).  
power input J1 or J2 and jumper the appropri-  
CC  
- Inputs and outputs  
7) Ensure that signal source level is set to minimum.  
8) Connect the audio source to left and right RCA phono jacks J3 and J5 or  
to stereo miniature phone jack J4.  
9) Connect 8-32-speakers to left and right RCA jacks J7 and J9 or to  
stripped wire connector J8.  
- Power Up  
10) Verify correct voltage and input polarity and set the external power supply  
to on. If V and an on-board regulator EVM are used to provide V , set  
CC  
DD  
platform power switch S1 to on.  
Platform LED2 lights, indicating the presence of V , and the evaluation  
DD  
modules installed on the platform begin operation.  
11) Adjust the signal source level as needed.  
Operation  
2-3  
 
Quick Start List for Stand-Alone  
2.3 Quick Start List for Stand-Alone  
Follow these steps to use the TPA6203A1 EVM stand-alone or when  
connecting it into existing circuits or equipment. Connections to the  
TPA6203A1 module header pins can be made via individual sockets,  
wire-wrapping, or soldering to the pins, either on the top or the bottom of the  
module circuit board. Numbered callouts for selected steps are shown in  
Figure 22.  
Figure 22. Quick Start Module Map  
2
5
6
4
Due to the very small size of the MicroStar Junior BGA IC package, the standard part number TPA6203A1 is replaced with  
the code AADI.  
- Power supply  
1) Ensure that all external power sources are set to off.  
2) Connect an external regulated power supply set to 5 V to the module V  
and GND pins, taking care to observe marked polarity.  
DD  
- Inputs and outputs  
3) Ensure that the signal source level is set to minimum.  
4) Connect the positive lead from the audio source to the module IN+ pin and  
the negative lead to the INpin.  
2-4  
 
Quick Start List for Stand-Alone  
5) Connect the SHUTDOWN pin through a normally open switch to GND.  
6) Connect an 8-32-speaker to the module OUT+ and OUTpins.  
- Power Up  
7) Verify correct voltage and input polarity and set the external power supply  
to on.  
The EVM begins operation.  
8) Adjust the signal source level as needed.  
Operation  
2-5  
 
References  
2.4 References  
2.4.1 TPA6203A1 EVM Connected for Stereo BTL Output  
Figure 23. TPA6203A1 EVM Connected for Stereo BTL Output  
5 VDC  
Right  
Audio  
Input  
(Right)  
5 VDC  
External Mute Control  
Left  
Audio  
Input  
(Left)  
Due to the very small size of the MicroStar Junior BGA IC package, the standard part number TPA6203A1 is replaced with  
the code AADI.  
2-6  
 
TPA6203A1 Audio Power Amplifier Evaluation Module Parts List  
2.4.2 TPA6203A1 EVM Schematic Diagram  
Figure 24. TPA6203A1 EVM Schematic Diagram  
V
DD  
R3  
2.5 V to 5.5 V  
100 kΩ  
GND  
C5  
10 µF  
+
S1  
B1  
A1  
B2  
A3  
SHUTDOWN V  
SHUTDOWN  
O–  
C1  
C2  
C3  
R5  
100 kΩ  
BYPASS  
IN+  
GND  
C3  
OUT–  
0.22 µF  
C1  
0.22 µF  
V
DD  
C4  
0.22 µF  
GND  
B3  
IN–  
V
O+  
IN+  
R1  
20 kΩ  
OUT+  
C2  
0.22 µF  
R4  
100 kΩ  
IN–  
R2  
20 kΩ  
2.4.3 TPA6203A1 Audio Power Amplifier Evaluation Module Parts List  
Table 23.TPA6203A1 EVM Parts List  
Manufacturer/  
Part Number  
Digi-Key  
Number  
Reference  
Description  
Size  
Qty.  
C5  
Capacitor, 10 µF, 6.3 V  
A
1
Panasonic  
Digi-Key  
PCS1106CT-ND  
ECS-TOJY106R  
Panasonic  
C1 C4  
R1, R2  
R3 R5  
S1  
Capacitor, 0.22 µF, 80%/20%,  
nonpolarized  
0603  
0603  
0603  
4
2
3
1
7
1
1
Digi-Key  
ECJ1VF1C224Z PCC1790TRND  
Resistor, 20 k, 1/16 W, 1%  
Resistor, 100 k, 1/16 W, 1%  
Switch, momentary  
Panasonic  
ERJ3RBF  
Panasonic  
Panasonic  
P8048SCT-ND  
Digi-Key  
P8048SCT-ND  
Terminal post headers  
Sullins  
PTC36SABN  
Digi-Key  
S1022-36-ND  
U1  
IC, TPA6203A1GQV , audio  
2mm x 2mm  
TI  
amplifier, 1.25 W, mono  
TPA6203A1DGN  
PCB1  
PCB, TPA6203A1 EVM  
Due to the very small size of the MicroStar Junior BGA IC package, the standard part number TPA6203A1 is replaced with  
the code AADI.  
Note: All items are SMD except terminal posts.  
Operation  
2-7  
 
TPA6203A1 EVM PCB Layers  
2.4.4 TPA6203A1 EVM PCB Layers  
The following illustrations depict the TPA6203A1 EVM PCB layers and silks-  
creen. These drawings are not to scale. Gerber plots can be obtained from any  
TI sales office.  
Figure 25. TPA6203A1 EVM Top Layer  
2-8  
 
TPA6203A1 EVM PCB Layers  
Figure 26. TPA6203A1 EVM Bottom Layer  
Operation  
2-9  
 
2-10  
 

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